If you have ever wondered how egg cartons are made, they are produced with certain types of machines. They utilize wastepaper materials, ones that can easily be recycled. The material is liquefied, and subsequently poured into molds that are heated. The solidified material represent the egg trays that we all use today. However, there is a much more dynamic process going on behind the scenes. Of course, it depends on the size of the machine and its place of origin. Here is a brief overview of the entire process that allows a standard egg carton machine to produce these cartons.
What Are Egg Cartons?
These are the containers that are used to house the eggs that a company is producing and selling. They come in all different shapes and sizes. Additionally, the depth of the rounded areas where the eggs will be stored will differ in size depending upon the size of the eggs that will be placed within them. The objective is to make them identically each time so that the eggs will always fit perfectly. To get these products done, you must begin the process of creating the egg cartons that are needed. More information on semi-automatic egg tray machine here.
The Beginning Of The Process
At the start of the process, you must first to make the pulp. This is the liquid material that is derived from recycled materials. These materials will include cardboard, newspaper, and other processed types of paper that must be placed in a large container, broken down, purified, and then used for the egg carton production process.
The Forming Machine
This is the portion of the process where the egg cartons are created. This liquid material is used in the forming machine. There are forming molds in which the material will be placed. From that point, heat will be applied, allowing this damp material to solidified. This will continue until all of the water content has been removed. Finally, they are removed from the molds and will be thoroughly dried egg cartons. Get egg tray production line price here.
Fully Automated Systems
What you will notice with a fully automated egg carton machine is that it will have a conveyor belt system. This will include a conveyor belt that will deliver the molds into the oven. Subsequent to that, once they are dried, conveyor belts will deliver them to workers that will extract the egg cartons that are now completed. These can then be used as the eggs are being processed, or they can be stacked off to be used at a later time. There are larger companies that have entire systems for producing millions of egg cartons that are distributed to hundreds of different businesses.
If you just have a small business, you will likely only want a semiautomatic or fully automated machine that is smaller. You may only need a few hundred trays per hour, but for larger businesses, automation is the key to keeping up with production. These systems are going to be much more expensive. They are also extremely elaborate. It may take several days to connect all of the moving components. Once done, you will have at your disposal a state-of-the-art egg carton making machine that will produce as many egg cartons as you want. More information on egg tray machine manufacturers here.